Aluminium
Recycling and melting plants, from the rotary furnace to the final alloy.
Heat scheduling
Heat scheduling and sequencing with team coordination and full process traceability.
Industry 4.0 platform for foundry, aluminium and steel
Stop melting
Stop melting
in the dark.
Your furnace generates thousands of data points in every heat. Beyond Alea turns them into lower cost and higher yield, with the decision made before the metal cools.
Already running inside the plants of people who melt for real
Solution
The most expensive furnace
The most expensive furnace
is the one you can't see.
We sensor every stage of the process and bring it to a single screen. What used to be gut feel becomes a number you can act on right now.
Charge optimization
Least-cost charges that account for raw-material variability and the final alloy spec.
Scheduling
Planning that fits your workflow, with precise control of capacity and timing.
Monitoring
Process tracking and anomaly detection in real time.
Sensorization
Sensors across the whole process that report data automatically.
Quality
Fewer defects and a more consistent final product through continuous chemical precision.
Machine Learning
Learns from history to predict raw materials and power profile, on the way to the furnace digital twin.
Four modules.
One brain for your plant.
Each module owns a part of the process and shares the same data. Nothing gets lost between the furnace and the office.
01
Monitor BI
The furnace, in real time
Temperature, power and efficiency on a 3D model of the equipment. Every heat at a glance, without walking the floor.
02
Store
Configure your line
Catalogue of GHI furnaces and equipment (holding, rotary, vortex) to design and configure your process line.
03
Planner
04
Advisor
Quality and analytics
Quality, traceability and analytics projects, with process assistance and consultancy.
From scrap to ingot,
with no blind spots.
Scrap feed, rotary furnace, melting, holding, tapping and casting. The whole aluminium recycling line reporting to the same platform.
Industries
Built for people who work
Built for people who work
at 1,500 °C.
A tailored platform that integrates equipment and processes to improve the whole plant, whatever your metal.
Steelworks
Steel melting and refining with real-time process control.
Foundry
Casting and traceability for more consistent quality.
7
Seven furnaces at a leading German recycler now melt with no blind spots. From the first year.
+2 plants in Spain integrated after the results
ISO/IEC 27001 certified security
Since 1937 GHI Smart Furnaces group
Galdakao and Vigo in-house engineering
How much metal slips away
in every heat?
Tell us about your plant and we will show you, with your own data, where the yield is leaking today.
- info@beyondalea.comWrite to us and we will reply.
- +34 944 49 16 00 · +34 986 13 39 90Galdakao and Vigo.
- OfficesGaldakao (Bizkaia) · Vigo (Pontevedra)