Machine learning on the way to the digital twin

Discover the only digital 4.0 platform that integrates the complete process of melting and alloying metals, from the purchase of raw materials and equipment to the quality control of the final product.

CONTACT US!

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    Our solution

    We apply 4.0 technologies in sensoring, capturing and analysing data in real time to maximise metal yield, minimise costs and process times on a single platform.

    Charges optimization

    Least cost charges considering the variability of the raw material and the final specification of the alloy.

    Scheduling

    Scheduling adapted to your workflow. Accurate control of capacities and operation times.

    Monitoring

    Monitoring of the production process and detection and correction of anomalies in real time

    Sensorization

    We use sensors along the whole process that automatically report data to the information systems.

    Quality improvement

    Reduction of faults, real time corrections and a more consistent final product thanks to the continuous improvement of chemical precision.

    Machine Learning

    Beyond Alea learns from production data to predict the behaviour of raw materials and power profile.

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    Industries

    Beyond Alea is a tailored platform that integrates equipment and processes into a single system in order to have an overall improvement of the plant.

    Aluminium

    Steelworks

    Foundry


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    METALFLOW

    Optimal charge mix
    Heats scheduling
    Purchase optimization
    Adjustment of alloys
    Supplier follow-up
    Chemical result

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    BOOST

    Operational supervision
    Optimisation of equipment operation
    Operational improvements
    Maintenance
    Horus

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    PLANNER

    Scheduling
    Team coordination
    Traceability
    Optimal sequencing

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    ADVISOR

    Quality
    Analytical projects
    Process assistance
    Challenges
    Consultancy

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    Use Cases

    We supply high value-added turnkey solutions to reach the maximum potential of the foundry plants.

    Intelligent plant for aluminium recycling

    Sensorisation and integration into the Beyond Alea platform of seven furnaces for melting and holding aluminium in a leading German recycling plant. From the first year of use, a high standardisation and control of the production process was achieved with high quality and efficiency standards. After the good results, the client has integrated its other two plants in Spain into the Beyond Alea platform.

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    Some clients

    Garay
    GERDAU_EG
    elzinc
    Latem
    aludium
    Senra_EG
    befesa
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    Contact

    Do you want to minimise costs and increase the performance of your plant?

    Contact us

      Galdakao, Bizkaia

      Vigo, Pontevedra
      info@beyondalea.com
      +34 944 49 16 00

      +34 986 13 39 90

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